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Specializing in Aluminum Honeycomb Panels

Lightweight, High-Strength Aluminum Honeycomb Panels for Diverse Applications

Three aluminum honeycomb panels

Fully Customizable Aluminum Honeycomb Panels

High strength to weight ratio

Expert Technical Support

High-Quality Production

Our aluminum honeycomb panels are engineered to provide high structural strength with minimal weight. Each panel features an aluminum honeycomb core expanded into a hexagonal structure, sandwiched between two aluminum facings, and bonded with a high strength adhesive. The result is a durable, rigid, and long-lasting panel solution for a wide variety of projects and environments.

Aluminum Honeycomb Panel with honeycomb core exposed

Our Custom Capabilities

CNC Routing

 Our advanced CNC routing capabilities allow us to provide precise and efficient machining services for aluminum honeycomb panels. With our state-of-the-art CNC routers, we can cut, shape, and contour panels to your exact specifications, creating complex geometries and intricate designs with exceptional accuracy. 

Oversized Panels

We specialize in producing custom-sized panels that exceed the typical dimensions, allowing you to create seamless, high-performance structures without the need for joining multiple smaller panels. Our manufacturing processes and equipment enable us to maintain the same level of precision, strength, and quality in our oversize panels as we do in our standard-sized offerings.

Enclosures, Endcaps & Hardpoints

No panel too complicated. We pride ourselves on our ability to customize aluminum honeycomb panels to meet your exact specifications. Our skilled technicians can seamlessly integrate endcaps, enclosures, and hardpoints into any panel, enhancing its functionality and durability.


Test and refine your designs before committing to full-scale production. We can create accurate and functional prototypes of your aluminum honeycomb panel designs in a timely and cost-effective manner. Validate your designs, make necessary adjustments, and streamline your development process, ultimately bringing your innovative products to market faster.

Our Process


Request a quote.


Work closely with the Pacific Panels team to confirm and finalize your specs.


Receive an estimate with estimated production and delivery times.


Your panels go into production and we will keep you updated along the way.


Your order ships directly to you from Oakland, CA. 

Who We Are

Pacific Panels is a leading aluminum honeycomb panel manufacturer that specializes in creating high-quality panels for a wide range of applications. From clean rooms to elevators, our panels are a unique and versatile solution.


We take pride in our attention to detail and our commitment to producing panels of the highest quality.

Why Choose Pacific Panels

60+ Years Expertise in Panel Manufacturing

We have decades of experience in honeycomb panel design and production.

We understand that every project is unique, which is why we are best suited to offer you and your team the knowledge, support and manufacturing experience to produce the highest quality panel at competitive pricing. 

  • What are aluminum honeycomb panels?
    Aluminum honeycomb panels are lightweight, high-strength structural panels consisting of an aluminum honeycomb core sandwiched between two aluminum facings, bonded together with an adhesive.
  • What are the benefits of using aluminum honeycomb panels?
    Aluminum honeycomb panels offer numerous benefits, including a high strength-to-weight ratio, lightweight construction, durability, versatility, dimensional stability, fire resistance, and cost-effectiveness. These advantages make aluminum honeycomb panels an attractive solution for a wide range of industries, such as cleanrooms, and construction, enabling designers and engineers to create lightweight, durable, and efficient structures that meet the specific needs of their projects.
  • What industries use aluminum honeycomb panels?
    Aluminum honeycomb panels are used in various industries, including aerospace, cleanroom construction, transportation, marine, architecture, and industrial applications.
  • Can Pacific Panels create custom aluminum honeycomb panels?
    Yes, we specialize in manufacturing custom aluminum honeycomb panels tailored to your specific requirements, including size, thickness, and facing materials.
  • What is the lead time for ordering aluminum honeycomb panels?
    Lead times are typically 3-4 weeks from placing your order and may vary depending on the complexity and size of your order. Please contact our sales team for a more accurate estimate based on your specific requirements.
  • How does Pacific Panels prepare and ship panel orders?
    We take great care in preparing and shipping your aluminum honeycomb panel orders to ensure they arrive at your location safely and ready for use. Here's an overview of our process: Order Verification: Upon receiving your order, our team carefully reviews the specifications, quantities, and any custom requirements to ensure accuracy. Cleaning and Inspection: Prior to packaging, each panel is thoroughly cleaned and inspected to ensure it meets our high standards for quality and appearance. Protective Packaging: To safeguard your panels during transit, we use a combination of protective materials. Panels are securely palletized or crated, depending on their size and quantity. Shipping Preparation: We create detailed packing lists and shipping labels to facilitate accurate tracking and efficient delivery. Freight Carrier Coordination: Pacific Panels partners with reputable freight carriers specializing in the safe transportation of industrial materials. We coordinate with these carriers to ensure timely pickup and delivery of your order. Tracking and Communication: Once your order is shipped, we provide you with tracking information so you can monitor its progress. Our customer service team is available to answer any questions and provide updates throughout the shipping process. Delivery and Receipt: Upon arrival at your location, carefully inspect the shipment for any signs of damage. If you notice any issues, document them and contact our customer service team immediately for assistance. At Pacific Panels, we are committed to providing exceptional service and support, from the moment you place your order until your panels are delivered. If you have any further questions about our preparation and shipping process, please don't hesitate to contact our knowledgeable customer service team.
  • Does Pacific Panels provide technical support for their products?
    Our team has decades of product knowledge and experience, and are available to answer any questions, provide guidance, and assist with the integration of our aluminum honeycomb panels into your projects.
  • How can I request a quote for Pacific Panels' aluminum honeycomb panels?
    To request a quote, please visit our Request a Quote page, fill out the form with your requirements including uploading relevant documentation and our sales team will get back to you promptly with a detailed quote.
  • How does pricing work for custom panels?
    Our team will review your design specs and confirm the custom elements required. Once the design is locked in the Pacific Panels team will send over a quote for review. Once the quote is approved we require 50% payment to start production, and the other 50% is due before shipment.

Ready to get started?

Tell us more about your project and we'll get to work.

Have any questions?

We're here to help. Send us a message and one of our specialists will get back to you promptly. 

Call us at 510-568-7288

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